Syrup Manufacturing Plant

1500000 आईएनआर/Number

मूल्य/उद्धरण प्राप्त करें

उत्पाद विवरण:

शोर का स्तर < 70 dB
फ़्रिक्वेंसी 50 Hz / 60 Hz
उपयोग/अनुप्रयोग Manufacture of pharmaceutical syrup, oral liquids, suspensions, and similar liquid formulations
फेज Three Phase
तापमान Operating range 10°C – 80°C, Jacketed vessel with temperature control
विशेषताएँ CIP (Clean-in-place) system, Vacuum system for transfer, Homogenizer or stirrer, Sanitary design, GMP compliant, Leak-proof design
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मूल्य और मात्रा

न्यूनतम आदेश मात्रा 01

उत्पाद की विशेषताएं

मटेरियल Stainless Steel (SS 316/SS 304)
वोल्टेज 220-440 V
आयाम (एल* डब्ल्यू* एच) As per capacity and client requirement
शोर का स्तर < 70 dB
रंग Metallic silver (polished steel finish)
वजन (किग्रा) Varies with capacity (Starting from approx. 350 kg)
फेज Three Phase
उपयोग/अनुप्रयोग Manufacture of pharmaceutical syrup, oral liquids, suspensions, and similar liquid formulations
फ़्रिक्वेंसी 50 Hz / 60 Hz
क्षमता 50 Liters to 10,000 Liters (customizable)
विशेषताएँ CIP (Clean-in-place) system, Vacuum system for transfer, Homogenizer or stirrer, Sanitary design, GMP compliant, Leak-proof design
तापमान Operating range 10°C – 80°C, Jacketed vessel with temperature control
पावर 3 kW – 15 kW depending on plant size

उत्पाद वर्णन

Capacity: we have capacity to manufacture 300 LTR to 5000 LTR.WITH SEMI automatic plant which includes sugar syrup Mfg. vessel , mfg. vessel ,storage vessel ,bag filter , filter press. With transfer pumps

Application

Pharmaceuticals : for syrup manufacturing

Feature description

As per the application assembly drives designed.
Various Stirrer design depends on application.
We used food grade silicon gaskets.
Lid is closed type to better maintenance purpose.
Viper glasses provided for observe the status of product.
VFD for anchor agitation to vary the RPM.
In main vessel bottom/in line homogenizer provided.
VFD for homogenizer to vary the RPM.
Load cell for fast and accurate measuring system.
Vessels are jacketed .jacket have heating and cooling with temperature controller and safety equipment.
For zero retention in inside the vessel and connecting pipelines vacuum pump provided.
Facility to Automatic transfer the material from water phase vessel and wax phase vessel through vacuum.
Electro polished pipe line connected with TC .easy to remove and easy for maintenance point of view.
No air contaminants/human contaminants.

Superior Sanitary Design

This plant boasts mirror-polished internals for contamination resistance and ease of cleaning, while the brushed external surface ensures a professional look. Its sanitary bottom outlet valves and tri-clover joints enhance hygienic process flow, vital for pharmaceutical production environments.

Advanced Process Control

PLC-based automation (optional) supports precise temperature and pressure monitoring on digital displays. Adjustable anchor or propeller stirrers with VFD enable tailored agitation for various syrup formulations, improving consistency and product quality across all scales.

Robust Heating & Cooling

The double-jacketed vessel, equipped for steam or electric heating, ensures efficient thermal management between 10C to 80C. This precise control allows safe processing of heat-sensitive formulations and swift batch transitions, helping optimize productivity and energy use.

Comprehensive Clean-in-Place System

An integrated spray ball system provides thorough CIP inside all tanks, greatly reducing downtime and manual cleaning effort. The plant's leak-proof, GMP-compliant construction supports uncompromised safety and quality for every production run.

FAQ's of Syrup Manufacturing Plant:

Q: How is product cleanliness maintained in the syrup manufacturing plant?

A: The plant incorporates a mirror-polished internal surface for optimal cleaning, along with a spray ball system for Clean-in-Place (CIP) operation. Tri-clover joints and a sanitary bottom discharge valve ensure easy dismantling and minimize contamination risks.

Q: What types of agitation systems are available, and how are they controlled?

A: Customers can choose between anchor or propeller type stirrers, both controlled by a variable frequency drive (VFD). This allows precise speed adjustments to suit diverse viscosity requirements, ensuring homogeneous mixing for all syrup recipes.

Q: When should the vacuum system be used in the process?

A: The vacuum system is typically employed during de-aeration and transfer phases. It removes air bubbles from the product and facilitates smooth, contamination-free transfer to storage or filling lines, leading to higher product quality.

Q: Where can the syrup manufacturing plant be installed and how is mobility addressed?

A: Designed for pharmaceutical, nutraceutical, and allied facilities, the plant is available skid-mounted or on a base frame with optional castor wheels. This ensures flexibility in installation and easy relocation within the manufacturing area as required.

Q: What are the main benefits of the digital instrumentation and PLC controls?

A: Digital temperature and pressure sensors provide real-time process feedback. Optional PLC controls enable automation, better batch reproducibility, enhanced operator safety, and simplified compliance with GMP standards.

Q: How does the plant ensure compliance with industry standards?

A: All construction follows GMP, FDA, and CE guidelines. The use of certified materials (SS 316/SS 304), sanitary design elements, and comprehensive documentation ensures compliance for pharmaceutical production and international export.

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सिरप एमएफजी प्लांट अन्य उत्पाद

सिरप एमएफजी प्लांट न्यूनतम आदेश मात्रा : 1 मटेरियल : Stainless Steel कंट्रोल मोड : Automatic मूल्य की इकाई : ग्रॉस मूल्य या मूल्य सीमा : आईएनआर माप की इकाई : नंबर टाइप करें : ,

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